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SCHOOL OF TECHNOLOGY & ENGINEERING

Mechanical Design & Manufacturing

Turn human needs into safe, useful physical systems through design, analysis, fabrication, measurement, and continuous improvement.
01Design for people
02Analyze before building
03Make safely
04Measure honestly
05Improve responsibly

COMPLETE LEARNING PATHWAY

From a blank page to a verified product.

Learners progress through technical communication, materials, mechanics, machine elements, motion, quality, and digital production. Every stage links theory to evidence.

Laboratory work follows written authorization, hazard controls, supervision, measurement discipline, and stop-work authority. Classroom completion is not professional licensure or product certification.

CURRICULUM · 48 CLASSES · 24 LABS

Eight courses. One coherent design-to-manufacturing system.

MDM 0.1
Foundation

Engineering Drawing & CAD Foundations

Read, create, constrain, and communicate manufacturable part drawings and parametric 3D models.

PrerequisiteNone; measurement and basic geometry recommended

Course projectCreate a controlled drawing and CAD package for a small adjustable device.

CLASSES

CLASS 01
The engineering design language

Core instructionDesign intent, drawing types, line conventions, scales, title blocks, revision control, and ethical documentation.

Guided practiceInterpret a bracket drawing and identify every view, line type, dimension, note, and revision field.

Mastery evidenceAnnotated drawing-reading worksheet with a design-intent summary.

CLASS 02
Orthographic and auxiliary views

Core instructionProjection, view selection, hidden features, sections, auxiliary views, and unambiguous visualization.

Guided practiceConstruct three principal views and one section view from an isometric component.

Mastery evidenceStandards-aligned multiview drawing checked for completeness.

CLASS 03
Dimensioning and tolerancing basics

Core instructionSize and location dimensions, limits, fits, datums, surface finish, and avoiding over-dimensioning.

Guided practiceDimension a plate so its hole pattern can be inspected from defined edges.

Mastery evidenceDimensioned drawing plus written tolerance rationale.

CLASS 04
Parametric sketching

Core instructionGeometric constraints, dimensional constraints, degrees of freedom, profiles, and robust design intent.

Guided practiceCreate a fully constrained mounting-plate sketch that can be resized without breaking.

Mastery evidenceConstraint report and three verified design configurations.

CLASS 05
Feature-based solid modeling

Core instructionExtrude, revolve, cut, fillet, chamfer, pattern, reference geometry, and feature order.

Guided practiceModel a stepped shaft and protective housing using stable reference geometry.

Mastery evidenceEditable model tree and mass-property report.

CLASS 06
Assemblies and drawing release

Core instructionMates, interference, exploded views, bills of materials, drawing packages, neutral formats, and release checks.

Guided practiceAssemble a small clamp, detect interference, and prepare its drawing package.

Mastery evidenceReleased PDF drawing set, BOM, and STEP exchange file.

LABORATORIES

LAB 01
Measurement-to-drawing lab

Reverse-engineer a safe, noncritical household component using calipers and visual inspection.

Workflow
Plan measurements → record units → sketch views → define datums → create drawing → peer-check
Deliverable
Measurement sheet, CAD drawing, and uncertainty note.
Safety boundary
Use only clean, unpowered parts; protect caliper tips and hands.
LAB 02
Parametric bracket CAD lab

Model a bracket whose width, hole spacing, and thickness can change from named parameters.

Workflow
Requirements → constrained sketch → features → configurations → drawing → export
Deliverable
Native model, three configurations, drawing, and design-intent explanation.
Safety boundary
Digital lab; follow ergonomic workstation practices.
LAB 03
Assembly verification lab

Build a virtual clamp assembly and verify motion, clearances, fastener access, and BOM accuracy.

Workflow
Insert → constrain → inspect → section → interfere → revise → document
Deliverable
Assembly model, interference report, exploded view, and corrected BOM.
Safety boundary
Digital lab; no physical fabrication required.
MDM 1.1
Core

Engineering Materials & Manufacturing Processes

Select materials and processes by connecting structure, properties, manufacturability, cost, safety, and environmental impact.

PrerequisiteMDM 0.1

Course projectProduce a defensible material-and-process specification for a redesigned everyday product.

CLASSES

CLASS 01
Material families and selection

Core instructionMetals, polymers, ceramics, composites, property charts, specifications, and selection constraints.

Guided practiceScreen candidate materials for a lightweight outdoor equipment handle.

Mastery evidenceWeighted decision matrix with documented assumptions.

CLASS 02
Mechanical properties and testing

Core instructionStress, strain, stiffness, strength, hardness, toughness, fatigue, creep, and test uncertainty.

Guided practiceInterpret tensile-test data and estimate elastic modulus, yield strength, and ultimate strength.

Mastery evidenceLabeled stress–strain curve and calculation sheet.

CLASS 03
Metals and heat treatment

Core instructionCrystal structure, alloys, phase change, annealing, normalizing, quenching, tempering, and property trade-offs.

Guided practiceRecommend a steel condition for a shaft exposed to repeated bending.

Mastery evidenceProcess-property explanation supported by a material specification.

CLASS 04
Polymers, composites, and ceramics

Core instructionThermoplastics, thermosets, elastomers, fiber reinforcement, anisotropy, temperature limits, and failure modes.

Guided practiceCompare injection-molded polymer and fiber composite housings.

Mastery evidenceComparative selection memo with end-of-life considerations.

CLASS 05
Primary shaping processes

Core instructionCasting, forming, molding, extrusion, powder processing, and process capability.

Guided practiceMatch twelve part geometries to feasible high- and low-volume processes.

Mastery evidenceProcess-selection table identifying risks and secondary operations.

CLASS 06
Machining, joining, and finishing

Core instructionMaterial removal, welding, brazing, adhesives, mechanical fastening, coatings, surface integrity, and inspection.

Guided practicePlan a process route for a corrosion-resistant welded frame.

Mastery evidenceTraveler showing sequence, controls, inspection points, and hazards.

LABORATORIES

LAB 01
Tensile-data analysis lab

Analyze provided force-extension data and compare two materials without operating a test frame.

Workflow
Clean data → convert units → calculate stress/strain → graph → identify properties → discuss uncertainty
Deliverable
Technical graph, property table, and selection conclusion.
Safety boundary
Dataset-based lab; live testing requires qualified supervision and guarding.
LAB 02
Hardness and process comparison

Compare verified sample or supplied hardness data before and after heat treatment.

Workflow
Identify method → verify scale → collect/read data → summarize variation → connect to process
Deliverable
Results table, plot, and limitations statement.
Safety boundary
Operate hardness equipment only under trained supervision; secure samples and wear eye protection.
LAB 03
Material selection challenge

Select a material and manufacturing route for a reusable hand-tool body.

Workflow
Define requirements → screen materials → rank candidates → choose process → estimate risks → review
Deliverable
Selection report, process map, and sustainability note.
Safety boundary
Research/design lab; flag hazardous substances and manufacturing exposures.
MDM 1.2
Core

Statics, Strength & Structural Design

Calculate loads, stresses, deformation, and margins of safety for responsibly simplified mechanical structures.

PrerequisiteGeometry, algebra, and introductory mechanics

Course projectDesign and analytically verify a small equipment support with documented limits.

CLASSES

CLASS 01
Forces and free-body diagrams

Core instructionVectors, moments, couples, equilibrium, supports, connections, and modeling assumptions.

Guided practiceIsolate a wall-mounted arm and solve its reaction forces.

Mastery evidenceCorrect free-body diagram, equations, units, and equilibrium check.

CLASS 02
Trusses, frames, and distributed loads

Core instructionLoad paths, centroids, resultants, method of joints, frames, and machines.

Guided practiceAnalyze selected members in a pin-jointed support frame.

Mastery evidenceForce table distinguishing tension and compression.

CLASS 03
Normal and shear stress

Core instructionAxial loading, direct shear, bearing stress, stress concentration awareness, and allowable stress.

Guided practiceSize a pin and plate connection using stated allowable values.

Mastery evidenceCalculation note with governing mode and safety factor.

CLASS 04
Torsion and bending

Core instructionTorque, shear stress, bending moment, flexural stress, section properties, and beam diagrams.

Guided practiceCreate shear and moment diagrams for a simply supported beam.

Mastery evidenceDiagrams and maximum-stress location justification.

CLASS 05
Deflection, buckling, and stability

Core instructionElastic deformation, superposition, column slenderness, Euler buckling limits, and serviceability.

Guided practiceCompare two beam sections for stiffness and mass.

Mastery evidenceDeflection comparison and applicability statement.

CLASS 06
Failure criteria and safety factors

Core instructionDuctile and brittle failure, fatigue awareness, uncertainty, codes, misuse, and responsible margins.

Guided practiceReview a loaded bracket under combined stress using a conservative failure criterion.

Mastery evidenceDesign-review memo listing assumptions, margin, and required validation.

LABORATORIES

LAB 01
Beam deflection lab

Compare measured or supplied beam deflection with a simplified analytical prediction.

Workflow
Inspect setup → predict → load incrementally → measure → unload → compare → explain error
Deliverable
Load-deflection graph, calculation, percent difference, and limitations.
Safety boundary
Use low loads, stable supports, exclusion space, and eye protection under supervision.
LAB 02
Strain and load-path visualization

Use simulation or strain measurements to identify high-response regions in a bracket.

Workflow
Idealize → mesh/instrument → apply boundary conditions → solve/measure → refine → compare
Deliverable
Contour or strain plot with boundary-condition critique.
Safety boundary
Do not exceed equipment ratings; simulation results are not certification.
LAB 03
Structural redesign lab

Improve a bracket for stiffness-to-mass while preserving interfaces and manufacturing feasibility.

Workflow
Baseline → calculate → redesign → compare → inspect manufacturability → document
Deliverable
Before/after CAD, calculations, comparison table, and review checklist.
Safety boundary
No load-bearing use without professional review and physical validation.
MDM 2.1
Intermediate

Machine Elements & Mechanical Systems

Select and integrate standard machine elements into maintainable, guarded, and verifiable assemblies.

PrerequisiteMDM 1.1 and MDM 1.2

Course projectDesign a guarded speed-reduction assembly with a service plan and verification calculations.

CLASSES

CLASS 01
Fasteners and joints

Core instructionThread forms, preload, tightening, bolted-joint behavior, pins, rivets, adhesives, locking, and joint failure.

Guided practiceSpecify a serviceable bolted joint for a removable bearing cover.

Mastery evidenceFastener callout, preload assumptions, and inspection plan.

CLASS 02
Shafts, keys, splines, and couplings

Core instructionTorque transmission, combined loading, stress concentrations, alignment, fits, and shaft layout.

Guided practiceDevelop a preliminary shaft arrangement for a belt-driven mixer.

Mastery evidenceLayout drawing with load points and critical sections.

CLASS 03
Bearings and lubrication

Core instructionRolling and sliding bearings, life-rating concepts, load direction, speed, seals, lubricant selection, and contamination.

Guided practiceCompare two bearing arrangements for a supported shaft.

Mastery evidenceSelection record with life assumptions and lubrication schedule.

CLASS 04
Springs and energy storage

Core instructionCompression, extension, torsion, rate, stress, fatigue, buckling, surge awareness, and safe containment.

Guided practiceSpecify a compression spring for a bounded return mechanism.

Mastery evidenceLoad-deflection specification and safe operating range.

CLASS 05
Belts, chains, and gears

Core instructionSpeed ratio, torque, power, efficiency, tension, geometry, alignment, guarding, and maintenance.

Guided practiceChoose a transmission for a low-speed conveyor from stated requirements.

Mastery evidenceRatio calculations, component selection, and guard concept.

CLASS 06
Seals, brakes, clutches, and system integration

Core instructionLeakage control, friction interfaces, heat, actuation, fail-safe behavior, maintainability, and risk review.

Guided practicePerform a subsystem interface review for a compact drive unit.

Mastery evidenceInterface control sheet and preliminary failure-mode list.

LABORATORIES

LAB 01
Fastener preload demonstration

Study how tightening input, friction, and joint stiffness affect clamp load using approved training hardware or supplied data.

Workflow
Inspect → predict → tighten/interpret → compare → vary condition → document
Deliverable
Preload comparison and safe assembly instruction.
Safety boundary
Use rated tools, eye protection, and controlled torque; discard damaged fasteners.
LAB 02
Bearing and shaft selection lab

Select bearings and shaft fits for a defined radial/axial load case and duty cycle.

Workflow
Define loads → choose arrangement → estimate life → select fit → define lubrication → review
Deliverable
Component specification, shaft-seat drawing, and maintenance note.
Safety boundary
Design lab; installation requires lockout and trained supervision.
LAB 03
Power-transmission trainer

Configure or simulate belt, chain, and gear ratios and compare speed, torque, slip, noise, and efficiency.

Workflow
Guard/inspect → configure → predict → run/simulate → measure → stop → compare
Deliverable
Ratio table, efficiency estimate, observations, and recommendation.
Safety boundary
Keep guards installed; de-energize before adjustment; control hair, clothing, and jewelry.
MDM 2.2
Intermediate

Mechanisms, Motion & Design Synthesis

Analyze and synthesize mechanisms that transform motion while accounting for geometry, forces, interference, and human safety.

PrerequisiteMDM 0.1 and introductory mechanics

Course projectSynthesize and validate a compact motion-conversion mechanism for an accessibility-focused task.

CLASSES

CLASS 01
Kinematic fundamentals

Core instructionLinks, joints, degrees of freedom, mobility, constraints, inversions, and mechanism diagrams.

Guided practiceClassify common mechanisms and calculate planar mobility.

Mastery evidenceKinematic diagrams with mobility calculations.

CLASS 02
Four-bar linkages

Core instructionGrashof condition, crank-rocker behavior, positions, transmission angle, branch defects, and synthesis goals.

Guided practiceChoose link lengths for a required rocker sweep.

Mastery evidenceScaled construction or simulation with range verification.

CLASS 03
Velocity and acceleration

Core instructionInstant centers, relative motion, angular velocity, acceleration, and numerical/graphical analysis.

Guided practiceEstimate coupler-point velocity at a specified mechanism position.

Mastery evidenceAnalysis sheet with vector directions and unit checks.

CLASS 04
Cams and followers

Core instructionMotion programs, displacement diagrams, pressure angle, curvature, dwell, contact, and manufacturability.

Guided practiceCreate a smooth rise–dwell–return motion schedule.

Mastery evidenceMotion diagram and generated cam profile.

CLASS 05
Gears and gear trains

Core instructionInvolute concepts, tooth geometry, contact ratio awareness, simple/compound/planetary trains, backlash, and lubrication.

Guided practiceSolve a compound gear train for speed and rotation direction.

Mastery evidenceTrain diagram, ratio solution, and interference check.

CLASS 06
Mechanism synthesis and validation

Core instructionPath, function, and motion generation; tolerances; sensitivity; prototype learning; pinch points and guards.

Guided practiceGenerate concepts for a foot-operated lifting aid and screen hazards.

Mastery evidenceConcept matrix, selected architecture, and validation plan.

LABORATORIES

LAB 01
Four-bar motion lab

Build or simulate an adjustable four-bar and map input angle to output position.

Workflow
Define geometry → assemble → predict → sweep → record → plot → revise
Deliverable
Motion plot, model, and explanation of limiting positions.
Safety boundary
Use low-force models; keep fingers clear of pinch points.
LAB 02
Cam profile lab

Design, manufacture virtually or print a low-load cam and evaluate follower motion.

Workflow
Specify motion → calculate points → create profile → inspect curvature → simulate/test → refine
Deliverable
Cam drawing, motion graph, and deviation analysis.
Safety boundary
Guard rotating trainers; stop equipment before touching or measuring.
LAB 03
Mechanism design challenge

Create a compact mechanism that moves an object through a defined path without unsafe trapping points.

Workflow
Requirements → concepts → mobility → CAD → motion study → hazard review → prototype plan
Deliverable
Assembly, motion-study evidence, and hazard-control drawing.
Safety boundary
Prototype only at low energy; identify pinch, crush, and ejection hazards.
MDM 3.1
Advanced Practice

GD&T, Metrology & Quality Engineering

Define functional requirements with tolerances and verify conformance using a traceable measurement strategy.

PrerequisiteMDM 0.1 and MDM 1.1

Course projectCreate the drawing, inspection plan, and quality controls for a mating-part system.

CLASSES

CLASS 01
Variation and specification

Core instructionNominal size, tolerance, process variation, interchangeability, risk, calibration, traceability, and decision rules.

Guided practiceSeparate design requirements from measurement and process capability questions.

Mastery evidenceRequirement-to-verification matrix.

CLASS 02
Datums and feature control frames

Core instructionDatum features, datum reference frames, basic dimensions, material condition concepts, and control hierarchy.

Guided practiceEstablish a functional datum scheme for a mounting plate.

Mastery evidenceAnnotated drawing with written datum rationale.

CLASS 03
Form, orientation, and location

Core instructionStraightness, flatness, circularity, cylindricity, perpendicularity, parallelism, angularity, position, and profile.

Guided practiceSelect controls for a bearing housing without duplicating requirements.

Mastery evidenceRevised drawing and inspection interpretation.

CLASS 04
Measurement tools and uncertainty

Core instructionRules, calipers, micrometers, indicators, height gages, surface plates, CMM awareness, resolution, bias, repeatability, and uncertainty.

Guided practiceChoose measurement methods for six drawing characteristics.

Mastery evidenceMeasurement plan with tool capability and uncertainty risks.

CLASS 05
Process capability and control

Core instructionCommon/special causes, control charts, capability indices, sampling, measurement-system effects, and misuse of statistics.

Guided practiceInterpret a supplied process dataset and avoid declaring capability without stability evidence.

Mastery evidenceControl chart, capability discussion, and action recommendation.

CLASS 06
Nonconformance and improvement

Core instructionContainment, disposition authority, root-cause methods, corrective action, verification, configuration control, and learning culture.

Guided practiceInvestigate a recurring hole-location defect using evidence rather than blame.

Mastery evidenceCorrective-action report with effectiveness check.

LABORATORIES

LAB 01
Measurement system study

Compare repeated measurements by multiple learners using controlled parts and tools.

Workflow
Calibrate/check → define method → randomize → measure → analyze repeatability/reproducibility → improve
Deliverable
Study table, variation analysis, and revised work instruction.
Safety boundary
Handle sharp parts carefully; use tools only within their intended range.
LAB 02
GD&T inspection planning lab

Translate a functional drawing into an inspection sequence and setup concept.

Workflow
Read controls → simulate datum setup → select tools → define sampling → record results → decide
Deliverable
Inspection plan, setup sketch, and results form.
Safety boundary
Respect equipment zones; CMM operation requires authorization.
LAB 03
Statistical process-control lab

Use supplied or safely collected dimensional data to distinguish stability from capability.

Workflow
Verify data → subgroup → chart → test signals → estimate capability when justified → recommend
Deliverable
Control chart, capability analysis, and limitation statement.
Safety boundary
Data-analysis lab; do not alter production settings from classroom conclusions.
MDM 3.2
Advanced Practice

CNC, Additive & Digital Manufacturing

Plan and verify safe digital manufacturing workflows while recognizing machine, material, software, and process limits.

PrerequisiteMDM 0.1, MDM 1.1, and supervised shop orientation

Course projectDevelop a verified CAD-to-part production package for a low-risk component using CNC, additive, or a justified hybrid route.

CLASSES

CLASS 01
Digital manufacturing workflow

Core instructionCAD/CAM chain, model-based definition, coordinate systems, postprocessors, digital thread, revision control, and verification.

Guided practiceTrace a released part from requirement through inspection and identify control points.

Mastery evidenceDigital traveler and configuration-control map.

CLASS 02
Machining fundamentals

Core instructionCutting speed, feed, depth of cut, chip formation, tool materials, workholding, rigidity, heat, and tool life.

Guided practiceCalculate conservative starting parameters from approved reference data.

Mastery evidenceSetup sheet with units, sources, and adjustment limits.

CLASS 03
CNC programming concepts

Core instructionMachine coordinates, work offsets, tool offsets, interpolation, canned cycles, safe start, clearance, and modal behavior.

Guided practiceRead and simulate a simple 2.5-axis toolpath; identify unsafe assumptions.

Mastery evidenceAnnotated program and simulation verification checklist.

CLASS 04
CAM strategy and verification

Core instructionToolpath selection, entry, stepdown, stepover, rest machining, stock, collision checking, postprocessing, and prove-out.

Guided practiceCreate a virtual machining plan for a pocketed plate.

Mastery evidenceCAM report, simulation images, and setup plan.

CLASS 05
Additive manufacturing

Core instructionMaterial extrusion and other process families, orientation, supports, anisotropy, slicing, tolerances, defects, postprocessing, and qualification.

Guided practiceCompare three build orientations for strength, time, support, and finish.

Mastery evidenceOrientation decision matrix and print specification.

CLASS 06
Hybrid, sustainable, and scalable production

Core instructionNear-net shape, post-machining, fixtures, automation awareness, energy/material efficiency, lot size, cost, and production readiness.

Guided practiceChoose among additive, machining, molding, or hybrid routes for three volume scenarios.

Mastery evidenceLifecycle process plan with cost and waste assumptions.

LABORATORIES

LAB 01
CNC simulation and prove-out lab

Verify a supplied or learner-created toolpath entirely in simulation before any supervised machine use.

Workflow
Review drawing → set stock/origin → simulate → check collisions/travel → estimate time → revise → approve
Deliverable
Verified simulation report and signed preflight checklist.
Safety boundary
Simulation does not authorize operation; physical machining requires trained supervision, guarding, and shop procedures.
LAB 02
Additive process-window lab

Print or analyze controlled coupons while varying one approved parameter at a time.

Workflow
Define question → hold variables → slice → print/inspect → measure → compare → recommend
Deliverable
Coupon data, defect images, and bounded process recommendation.
Safety boundary
Avoid hot surfaces and fumes; follow material SDS, ventilation, and equipment guidance.
LAB 03
Digital inspection loop

Compare manufactured or provided part measurements to the nominal CAD model and revise the process plan.

Workflow
Import nominal → align → measure → map deviation → identify source → adjust plan → reverify
Deliverable
Deviation report and controlled revision proposal.
Safety boundary
De-energize equipment before manual measurement; protect probes and sharp edges.
MDM 4.1
Capstone

Product Development, Safety & Manufacturing Capstone

Lead an evidence-centered product-development cycle from human need through verified prototype and responsible production plan.

PrerequisiteMDM 2.1 plus MDM 3.1 or MDM 3.2

Course projectDesign, prototype, verify, and present a useful mechanical product that improves daily life, with full technical documentation and a responsible manufacturing plan.

CLASSES

CLASS 01
Need finding and requirements

Core instructionStakeholders, observation, accessibility, problem framing, measurable requirements, constraints, misuse, and acceptance criteria.

Guided practiceConvert an ambiguous community need into testable requirements without prescribing a solution.

Mastery evidenceApproved requirements specification and stakeholder map.

CLASS 02
Concept generation and selection

Core instructionFunctional decomposition, morphology, analogies, trade studies, uncertainty, intellectual-property awareness, and decision transparency.

Guided practiceGenerate multiple architectures and score them against weighted requirements.

Mastery evidenceConcept portfolio, decision matrix, and dissent/risk note.

CLASS 03
Safety and risk by design

Core instructionHazard identification, risk estimation, hierarchy of controls, inherently safer design, guarding, warnings, verification, and residual risk.

Guided practiceConduct a preliminary hazard analysis and revise the concept using higher-order controls.

Mastery evidenceRisk register with owners, controls, and verification methods.

CLASS 04
Detailed design and design reviews

Core instructionInterfaces, calculations, tolerances, materials, drawings, BOM, configuration baselines, peer review, and action closure.

Guided practiceRun a structured preliminary design review using traceable evidence.

Mastery evidenceReview package, action log, and released design baseline.

CLASS 05
Prototype, verification, and validation

Core instructionPrototype fidelity, test planning, fixtures, sample limits, measurement, anomalies, verification versus validation, and iteration.

Guided practiceWrite a test method that links each test to a requirement and objective pass/fail rule.

Mastery evidenceTest plan, raw-data form, and verification matrix.

CLASS 06
Production readiness and lifecycle responsibility

Core instructionDFMA, quality planning, sourcing, cost, maintenance, repair, packaging, circularity, documentation, training, and launch decision.

Guided practicePerform a production-readiness review and identify what remains unknown.

Mastery evidenceManufacturing plan, lifecycle assessment summary, and go/no-go recommendation.

LABORATORIES

LAB 01
Design-review laboratory

Present a controlled design baseline to a multidisciplinary review panel and close evidence-based actions.

Workflow
Prepare → brief → question → record → classify → revise → close
Deliverable
Review deck, minutes, action log, and updated baseline.
Safety boundary
Do not advance unresolved high-risk hazards to fabrication.
LAB 02
Prototype and verification laboratory

Build a low-risk prototype or digital/physical surrogate and execute an approved verification plan.

Workflow
Authorize → inspect → build → test → record → analyze → contain anomalies → report
Deliverable
Prototype record, raw data, test report, and requirements matrix.
Safety boundary
Use qualified supervision, task-specific PPE, approved tools, and stop-work authority.
LAB 03
Production-readiness laboratory

Simulate a pilot build and audit instructions, tooling, inspection, traceability, waste, and operator feedback.

Workflow
Plan → stage → pilot → observe → inspect → learn → revise → release/hold
Deliverable
Pilot report, control plan, work instruction, and release recommendation.
Safety boundary
A classroom pilot is not approval for public sale or safety-critical use.

EVIDENCE-CENTERED ASSESSMENT

Competence is demonstrated, not assumed.

20%

Class practice

Calculations, sketches, model checks, and technical explanations

30%

Laboratories

Plans, observations, raw data, uncertainty, safety, and reflection

20%

Course projects

Integrated design packages reviewed against requirements

15%

Knowledge checks

Concept application, interpretation, and error detection

15%

Final portfolio

Selected evidence, revisions, source map, and learning defense

FINAL INTEGRATED CHALLENGE

Build for a better life.

Teams identify a real human need, define measurable requirements, generate and compare concepts, analyze risk, create controlled CAD and drawings, justify materials and processes, prototype safely, verify performance, and present an honest production-readiness decision.

Requirements specificationConcept trade studySafety risk registerCAD · drawings · BOMAnalysis & verification planPrototype and raw test dataQuality control planLifecycle & manufacturing report

SOURCE MAP

Traceable foundations for responsible instruction.

Standards and software change. Instructors must verify the current official edition, license, machine manual, material safety data, and local requirements before teaching or authorizing physical work.

AUTHORITATIVE / OPEN SOURCE

NIST

Dimensional metrology, manufacturing guidance, and measurement traceability

Open source ↗
AUTHORITATIVE / OPEN SOURCE

OSHA

Machine guarding, hazardous energy, PPE, and workplace safety foundations

Open source ↗
AUTHORITATIVE / OPEN SOURCE

NIOSH

Engineering controls and prevention-through-design resources

Open source ↗
AUTHORITATIVE / OPEN SOURCE

MIT OpenCourseWare

Open educational material for design, mechanics, and manufacturing

Open source ↗
AUTHORITATIVE / OPEN SOURCE

NPTEL

Open university courses in manufacturing and mechanical engineering

Open source ↗
AUTHORITATIVE / OPEN SOURCE

Autodesk Design Academy

CAD and design-learning resources; current software behavior must be checked in official documentation

Open source ↗
AUTHORITATIVE / OPEN SOURCE

Academy Library

Books and technical records mapped by rights, currency, relevance, and provenance

Open source ↗